Submitted by pichenettes on Fri, 24/06/2011 - 22:43.
Last month I decided to learn SMT soldering. Here are the three main reasons:
- Many interesting parts are not available, or are hard to find in DIP (through-hole) packages. This includes ARM microcontrollers, but also cheap and large capacity RAM and flash chips.
- I like small things, and SMT is a good way of reducing the size of the boards.
- While there are still many factories out there doing through-hole assembly, the process is quite complicated and require unnecessary human labor. SMT boards, on the other hands, can be populated in seconds by pick and place machines.
But even if you’re not considering having your gizmo manufactured, the first two reasons should be enough to motivate DIYers to learn it!
The first thing I did was to watch online tutorials / videos. A surprisingly high fraction of them focus on using hot plates / ovens – something I wasn’t ready to set up (and the though of storing toxic solder paste in a fridge... no way). So I decided to go the simple way – with a good old soldering iron. On video, it looks so easy!
But, wait, what to solder? Sparkfun sells a simple Simon kit for learning SMT. I was put off by some bad reviews (including inconsistencies in assembly instructions or firmware files) and decided to design something by myself. The goal was to design something which would contain a variety of SMT packages (from nice to tricky), and that would have some use in a musical environment. The folks at the Mutable Instruments forums came up with many interesting suggestions, and I decided to design a small MIDI processing unit, running the classic filters (mergers, channel splitters), but also inspirational and sequencing tools (scale transformation, note delay, arpeggiator). Codename: MIDIpal. The firmware development was fast — since the device requires only MIDI in/out ports, an encoder and a LCD display, I could test everything on a Shruthi-1 digital board!
Meanwhile, I went shopping for equipment.
I decided to skip the Optivisor – I can’t stand 3D movies, I need to close an eye when I use… binoculars, so this thing looked like a Migraine-o-tron. I got a cheap loupe instead to inspect solder points, and relied on my naked eyes for the soldering.
SMT soldering requires the manipulation of very small parts, so it is very convenient to have a set of tweezers matching the different package sizes. I got those, which are ESD safe.
So far I had never used solder wick, and relied on a soldering pump to do rework on through-hole board. But I have seen a few tutorials explaining that solder wick is useful when removing bridges on small pitch packages, so I gave it a shot.
Last bit of equipment: a flux pen.
Add to that all the parts on the MIDIpal BOM... x5, to be on the safe side! One advantage of SMT parts that did not occur to me in the first place was how convenient they are to store.



The PCBs arrived last week, they look so tiny!

I made the jump yesterday evening, and I have successfully assembled two boards! Not the prettiest job out there, but it works!

Some observations:
- I’m not sure if it is due to my cheap equipment or my lack of practice, but it is not as easy as it looks on video. In particular, my two attempts at drag soldering resulted in a big blob of solder spanning one whole side of the chip.
- Rework is very easy! I found it much easier to fix my mistakes than on through-hole boards. It took me 5 attempts to get one side of the ATMega correctly done without solder bridges, but solder wick is close to a magical undo button! (If only it could be possible to undo the mess it does around on the PCB...).
- In addition to the TQFP packages, the most annoying parts to solder are the electrolytic capacitors. I’m not sure if there’s a special trick for them… Besides that 0805 R/C/diodes are a piece of cake and actually equally pleasant to solder than through-hole parts.
- It’s doable! I’m always amazed when I read about crazy tales of rework some people did on their Shruthi-1 boards, so I consider myself a soldering noob. The fact that I could do it is a good sign that it’s not that hard!
My only regret is not to have bought some good board cleaning solution – if you’re a beginner like me you’ll make some mess!
And what about the MIDIpal itself? It’s cute, and it’s a joy to use! Be prepared to see it as boards/kits/assembled units on the Mutable Instruments shop! Note that there will probably be a hardware revision first to optimize the placement of connectors…